A Line: Panasonic BM231 high speed modular placement machine
B Line: Panasonic CM-602L high speed modular placement machine
Multi-Function Mounter Machine Replacement for SMT A&B Line
Author：Alex Chen
Our Quality Policy is “To meet or exceed our customer’s requirements by producing, delivering and supporting all products and services on a timely and consistent basis.” We uphold this spirit of deep plowing in this professional field, and hopes to have better understand of industry than customers. We provide the product and service which customer required.
PSI’s vision is to be the guardian of Low to Middle volume and High mix production.
We have also focused on the Low to Middle volume and High mix production market and operated for a long time. To meet the customer demand, PSI are constantly reminded that we have to handle everything carefully, and that we must have a positive, flexible and responsible attitude. So that we could provide the best service to our customers.
Because of the stability and the continuous growth of PSI’s business, PSI is getting more and more order form customers. In order to improve productivity and quality, SMT department plan to upgrade the modular placement machine of production A and B line. So that PSI could provide better service quality to meet the customers’ requirement and PSI’s target of this year more.
We hope by increasing SMT production capacity, it is to shorten the product delivery on one hand. And on the other hand it will help the company create more profits, achieving the goal of sustainable development company.
Because the original modular placement machine PSI used is old-fashioned, both the quality and efficiency lower. The new modular placement machine is faster 4 times than the original one. We believe by upgrading the modular placement machine, we can improve the current production capacity and quality effectively.
Specifications of BM231 and CM602L :
1. Panasonic BM231 high speed modular placement machine
Model ID |
BM231 |
|
Model No. |
NM-EJM1C |
|
PCB dimensions (mm) |
L 50 × W 50 to L 510 × W 460 |
|
Max. speed |
0.25 s/chip |
|
Placement accuracy |
± 50 µm/Chip (Cpk |
|
No. of component inputs |
60 (Double tape feeder:120), Tray : 80 |
|
Component dimensions (mm) *1 |
(01005”) 0402 *7 chip to L 150 × W 25 × T 25 or L 55 × W 55 × T 25 |
|
PCB exchange time*2 |
2.5 s (High-speed transfer specification configuration,*6) | 5.0 s |
Electric source |
3-phase AC 200, 220, 380, 400, 420, 480 V 2.68 kVA |
|
Pneumatic source |
0.43 MPa,150 L/min(A.N.R.) |
|
Dimensions (mm) |
W 1 950 × D 2 060 *3 × H 1 500 *4 |
W 1 950 × D 2 270 *3 × H 1 500 *4 |
Mass *5 |
2 000 kg |
2 100 kg |
1), ± 30 µm/QFP (Cpk
1)2. Panasonic CM-602L high speed modular placement machine
| Model ID | CM602-L |
|---|---|
| Model No. | NM-EJM8A |
| PCB dimensions (mm) | L 50 x W 50 to L 510 x W 460 |
| High-speed head | 12 nozzles |
| Max. speed | 100 000 cph (0.036 s/chip |
| Placement accuracy | ±40 µm/chip (Cpk 1) |
| Component dimensions (mm) | (01005") 0402 chip *5 to L 12 mm × W 12 mm × T 6.5 mm |
| High-flexibility head | LS 8 nozzles |
| Max. speed | 75 000 cph (0.048 s/chip |
| Placement accuracy | ±40 µm/chip, ±35 µm/QFP 24 mm, ±50 µm/QFP < 24 mm (Cpk 1) |
| Component dimensions (mm) | (01005”) 0402 chip *5 to L 32 mm × W 32 mm × T 8.5 mm *8 When the generalized Ver.5 is optionally selected (01005”)0402 chip *5 to L 100 mm × W 50 mm × T 15 mm *6 |
| Multi-functional head | 3 nozzles |
| Max. speed | 20 000 cph (0.18 s/QFP |
| Placement accuracy | ±35 µm/QFP (Cpk 1) |
| Component dimensions (mm) | (0201") 0603 chip to L 100 mm × W 90 mm × T 25 mm *7 |
