Introduction of packing process
Author：Edison Yang
Description: All materials of system products, including accessories 、Cable、Manual 、Label、Gift box、Carton、 including all the materials packed into finished products , generally refer to packing process .
Process description:
A. Receiving customer orders→B. Release technical information→C. Product process and technology transfer→D. Preparation before production→E. First article making→F. Simulate / set up production→G. SOP internalization→H. Compute and provide working hours info.→I. Products production→J. Production line end of the operation→ K. Product inspection→L. DFM Report feedback
A. Receiving orders: Let production department know the order notice.
A-1. Sales will enter the customer order into ERP system.
A-2. System will process the order with a report, and will show the product model of the order.
A-1. Sales will enter the customer order into ERP system.
A-2. System will process the order with a report, and will show the product model of the order.
B. Release technical information: Let engineers know the related technical information of the
product order.
B-1. Marketing department receives technical information from sales and release it
B-2. Important documents of assembly and production includes(BOM, SOP, ECN, Production
notes).
product order.
B-1. Marketing department receives technical information from sales and release it
B-2. Important documents of assembly and production includes(BOM, SOP, ECN, Production
notes).
C. Product production technology transfer: Let engineers learn related process technology.
C-1. Arrange technology transferring from customer to engineer
C-2. During the technology transfer process, we will know the product feature and control points
C-1. Arrange technology transferring from customer to engineer
C-2. During the technology transfer process, we will know the product feature and control points
D. Preparation before production: To speed up the production schedule.
D-1. Get the documents for production (BOM, SOP, ECN, Production notes) to check the product
D-2. Product tools / Equipment calibration and prepare.
D-3. Packing equipment—Electronic scale, needs calibration before production, to make sure
accurate measurement.
D-4. Packing equipment—Pyrocondensation machine
D-5. Packing equipment—Sealing machine
D-6. Packing equipment—The ultrasonic wave press fits machine
D-1. Get the documents for production (BOM, SOP, ECN, Production notes) to check the product
D-2. Product tools / Equipment calibration and prepare.
D-3. Packing equipment—Electronic scale, needs calibration before production, to make sure
accurate measurement.
D-4. Packing equipment—Pyrocondensation machine
D-5. Packing equipment—Sealing machine
D-6. Packing equipment—The ultrasonic wave press fits machine
E. Make first article: To find problem and improve it before mass production
E-1. Follow the SOP and Make the first articles 3~5 pcs.
E-2. Any problem found in the first article review process will pass to customer for solutions.
E-1. Follow the SOP and Make the first articles 3~5 pcs.
E-2. Any problem found in the first article review process will pass to customer for solutions.
F. Simulate / formulate the way of production: To find the best production mode for efficient
production.
F-1. Follow the SOP to formulate the production steps and procedure.
F-2. Simulate to see if there’s any production problem and make correction immediately.
production.
F-1. Follow the SOP to formulate the production steps and procedure.
F-2. Simulate to see if there’s any production problem and make correction immediately.
G. SOP internalization: Transform customer's SOP to PSI SOP format for operators’ easier
understanding.
G-1. Before mass production, need to internalize SOP.
G-2. SOP internalization is made by production engineer and approved by manager.
understanding.
G-1. Before mass production, need to internalize SOP.
G-2. SOP internalization is made by production engineer and approved by manager.
H. Compute and provide working hours: All production action has to improve based on actual
working hours to have a more efficient production.
H-1. Before the first shipment, provided standard working hours for sales to quote, and engineer
do Capacity Planning accordingly
I. Products production: To officially phase in production.
J. End of production: Making sure if the remaining materials is matched to unassembled quantity
to improve the efficiency for end of work orders.
to improve the efficiency for end of work orders.
K. Product quality inspection: Use AQL mode for inspection, improve quality level.
L. No follow-up production process to confirm shipping: Product shipment.
M. DFM Report feedback: All issues including Design problem/ Production problem / Material
problem can be solved before mass production.
M-1. Within 3 days of shipment, provide professional DFM Report to customer and discuss the
improvement for next mass production.
problem can be solved before mass production.
M-1. Within 3 days of shipment, provide professional DFM Report to customer and discuss the
improvement for next mass production.
